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build:thermal [2026/08/03 22:55] nigelbuild:thermal [2026/08/12 22:25] (current) – [Steps] nigel
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 This documents the process I'm currently following when etching things. I've documented what I do for a two sided board, if your doing a single sided then simple drop the steps for alignment and protecting each side. This documents the process I'm currently following when etching things. I've documented what I do for a two sided board, if your doing a single sided then simple drop the steps for alignment and protecting each side.
  
-Note when handling ANY chemicals I recommend you use gloves and safety glasses. I also tend to use an apron in case of splashes but that's more optional, it just saves clothes, gloves and glasses save you and your eyes!+Note when handling ANY chemicals I recommend you use gloves and safety glasses. I also tend to use an apron in case of splashes but that's more optional, it just saves clothes, gloves and glasses save you and your eyes! I also recommend having a well ventilated space some of these chemicals smell rather bad and are not good for you, especially the acetone.
  
 ==== Software ==== ==== Software ====
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   * 400 grit sand paper and block.   * 400 grit sand paper and block.
   * Isopropyl alchohol.   * Isopropyl alchohol.
-  * Acetone((I recommend using gloves and eye protection every time you use ANY chemicals.)) +  * Acetone. 
-  * Etchant mix.+  * [[etchant|Etchant mix]].
   * Permanent marker (like a Sharpie).   * Permanent marker (like a Sharpie).
   * Some sheets of kitchen roll.   * Some sheets of kitchen roll.
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 ==== Steps ==== ==== Steps ====
-  - In KiCad add some alignment holes somewhere near the corners of each side of your design being sure they are all equally distant from the edge, for the pins I'm using I create these on the F.Cu and B.Cu layers and give them a radius of 0.3mm to match the pins I use later. Run the DRC and be sure they don't clip anything they should not.+  - In KiCad add some alignment holes somewhere near the corners of each side of your design being sure they aligned front on top of back, for the pins I'm using I create these on the F.Cu and B.Cu layers and give them a radius of 0.3mm to match the pins I use later. Run the DRC and be sure they don't clip anything they should not.
   - Now trim your PCB to size, I tend to give it a but of extra length (5-10mm each end) to give me a location to grip as I'm working with it. Then clean the PCB, I sand the surface lightly with a 400 grit then using some kitchen roll clean the surfaces with the Isopropyl Alcohol. DO NOT touch these surfaces afterwards other than using the end parts.   - Now trim your PCB to size, I tend to give it a but of extra length (5-10mm each end) to give me a location to grip as I'm working with it. Then clean the PCB, I sand the surface lightly with a 400 grit then using some kitchen roll clean the surfaces with the Isopropyl Alcohol. DO NOT touch these surfaces afterwards other than using the end parts.
   - From KiCad plot SVGs of the F.Cu (mirrored) and the B.Cu (NOT mirrored). I then use Inkscape to put both of these on the same page then I print that page, in Inkscape I set the Paper Type to be 'stationary-heavyweight', this again increases the toner density. I'm printing onto the PCB transfer paper so be sure to print onto the shiny side!   - From KiCad plot SVGs of the F.Cu (mirrored) and the B.Cu (NOT mirrored). I then use Inkscape to put both of these on the same page then I print that page, in Inkscape I set the Paper Type to be 'stationary-heavyweight', this again increases the toner density. I'm printing onto the PCB transfer paper so be sure to print onto the shiny side!
build/thermal.1785797741.txt.gz · Last modified: by nigel

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